Bakery Products -
You can start your own Breads, Cakes & Commercial Bakery Products Business from your home. There is a huge demand of bakery products everywhere in the world and you can start it from your home.
Safety in Bakery Industry
In Pakistan we have around small and medium bakery plants which produces various bakery products. Most the bigger manufacturer have outsourced manufacturing from Contract manufacturers, these contract manufacturers are not equipped financially to implement all necessary safety requirement. Hence it is the responsibility of the bigger player to ensure that safety standards are maintain to these smaller plants . Safety could be further classified into personal safety, fire safety and electrical safety.
Personal safety
Flooring could also results in trip and fall as material handling is done through pallet trucks and trolleys in case of un even flooring the tendency of pallets and trolleys would be to upturn which again causes , hence proper flooring is required in these Plants .
In Pakistan we have around small and medium bakery plants which produces various bakery products. Most the bigger manufacturer have outsourced manufacturing from Contract manufacturers, these contract manufacturers are not equipped financially to implement all necessary safety requirement. Hence it is the responsibility of the bigger player to ensure that safety standards are maintain to these smaller plants . Safety could be further classified into personal safety, fire safety and electrical safety.
Personal safety
Flooring could also results in trip and fall as material handling is done through pallet trucks and trolleys in case of un even flooring the tendency of pallets and trolleys would be to upturn which again causes , hence proper flooring is required in these Plants .
Loading and Unloading Heavy bags of sugar and wheat flour – 50 kg , 90kg bags are loaded and unloaded manually and with the help of machine,
Busket elevators, Screw conveyors, Pneumatic conveyors or Bulk handling system i.e. transfer of raw material directly from tankers to Silos, which eliminates manual loading and unloading.
Noise is another problem, which may cause deaf ness among workers as they work continuously in area where you have continuous mechanical sound for example – Mixers, Compressors, Generators, DG sets, Blowers of Oven, Vibratory sifters, Grinders etc. Ear plugs are the best remedy
Orders - Another important personal health safety issue in bakeries the major problems come from ammonia which inhaled in large quantity can cause breathing problem. Scrubber for ammonia can minimize the effect. We can arrange respirators for these workers
Dust is a unique problem for bakery units you can find Flour dust and Sugar Dust in many of bakeries. These may cause breathing problem, asthma etc. These are generated at grinders, sifters and Mixers. Explosions can occur in these sites if proper electrostatic arrestors are not provided.
Heavy Loads of machinery: There are many equipments which may cause accident due to shifting, change over for e.g. molder, cutters, Oven bands, conveyors etc. Forklifts must be employed in such factories.
Cuts and Burns: These are most common minor injuries in bakery plants. Burns at places like oven, boiler etc and heaters of packing machines and sealers. Explosion and fire has been reported from biscuit ovens from many plants. Explosion safety sheets are provided to release pressure building inside ovens.
Cuts happens when operators are not careful and attentive during process of packing of products as it involves knifes and cutters. Maintenance people normally are care less during belts. Burns may happen at pre mixing section where operators have to handle some chemicals like acids. Protective gloves are to be provided while handling hot objects and dangerous chemicals.
Asbestosis many of these bakery factories roof sheds are made up of asbestos sheets, which may cause asbestosis. Sheets to be changed to metallic sheets.
Heat is another source of health risk as workers are exposed to higher temperatures while working near ovens temperatures zooms to 55-60deg c in these zones. Ventilation and fresh air supply to be maintained in these areas.
Insulation is another dangerous material in these bakeries as ovens are insulated through these insulation hence any repair/replacement / dismantling of oven insulation requires precaution s such as workers to wear boilers suit before such jobs
Fire safety
Bakery industry has many inflammable materials which can cause fire hazards. Materials are following
Packaging material - Wrapper, Cardboard boxes and laminates Storages and waste are main factor of any fire.
Oven these are main fire hazards in bakery unit
Noise is another problem, which may cause deaf ness among workers as they work continuously in area where you have continuous mechanical sound for example – Mixers, Compressors, Generators, DG sets, Blowers of Oven, Vibratory sifters, Grinders etc. Ear plugs are the best remedy
Orders - Another important personal health safety issue in bakeries the major problems come from ammonia which inhaled in large quantity can cause breathing problem. Scrubber for ammonia can minimize the effect. We can arrange respirators for these workers
Dust is a unique problem for bakery units you can find Flour dust and Sugar Dust in many of bakeries. These may cause breathing problem, asthma etc. These are generated at grinders, sifters and Mixers. Explosions can occur in these sites if proper electrostatic arrestors are not provided.
Heavy Loads of machinery: There are many equipments which may cause accident due to shifting, change over for e.g. molder, cutters, Oven bands, conveyors etc. Forklifts must be employed in such factories.
Cuts and Burns: These are most common minor injuries in bakery plants. Burns at places like oven, boiler etc and heaters of packing machines and sealers. Explosion and fire has been reported from biscuit ovens from many plants. Explosion safety sheets are provided to release pressure building inside ovens.
Cuts happens when operators are not careful and attentive during process of packing of products as it involves knifes and cutters. Maintenance people normally are care less during belts. Burns may happen at pre mixing section where operators have to handle some chemicals like acids. Protective gloves are to be provided while handling hot objects and dangerous chemicals.
Asbestosis many of these bakery factories roof sheds are made up of asbestos sheets, which may cause asbestosis. Sheets to be changed to metallic sheets.
Heat is another source of health risk as workers are exposed to higher temperatures while working near ovens temperatures zooms to 55-60deg c in these zones. Ventilation and fresh air supply to be maintained in these areas.
Insulation is another dangerous material in these bakeries as ovens are insulated through these insulation hence any repair/replacement / dismantling of oven insulation requires precaution s such as workers to wear boilers suit before such jobs
Fire safety
Bakery industry has many inflammable materials which can cause fire hazards. Materials are following
Packaging material - Wrapper, Cardboard boxes and laminates Storages and waste are main factor of any fire.
Oven these are main fire hazards in bakery unit
fuel storage tanks are also source of fire hazards. Safety standards have to be maintained as per Petroleum Act.
Electrical loose wiring or short circuit s can be reason for fire hazards.
Every bakery plant needs to put fire hydrant system in the factory premises to handle fire emergency. Normal fire safety inventories like fire extinguishers, smoke detectors, and heat detectors should be installed in the factory area.
Electrical safety
Electrical safety requires proper instillation of transformers, cable trays and panels in the factory
Cables needs to be insulated with no loose wiring in the factory.
Proper trained electrician to be recruited for maintenance job... Proper safety loops to be designed during switchgear installation hence to protect any major damage to the electrical installation
Eliminating risky operation through mechanization and automation, taking precaution s like safety guards, Safety interlocking. With safety audits manufacturers can avert major
Electrical loose wiring or short circuit s can be reason for fire hazards.
Every bakery plant needs to put fire hydrant system in the factory premises to handle fire emergency. Normal fire safety inventories like fire extinguishers, smoke detectors, and heat detectors should be installed in the factory area.
Electrical safety
Electrical safety requires proper instillation of transformers, cable trays and panels in the factory
Cables needs to be insulated with no loose wiring in the factory.
Proper trained electrician to be recruited for maintenance job... Proper safety loops to be designed during switchgear installation hence to protect any major damage to the electrical installation
Eliminating risky operation through mechanization and automation, taking precaution s like safety guards, Safety interlocking. With safety audits manufacturers can avert major
Most of the bakery manufacturers do not invest in the safety equipments and other protective equipments for short term benefits but which in longer term may prove counter productive.
By adopting food safety programs like International standers.
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